Mold Manufacturing Service
With 20 years of experience, we are your trusted injection moulding specialists. We offer complete solutions for high-precision, quality-assured moulds, from design to delivery.
V1 Mold Manufacturing Capability
V1 leverages decades of industry expertise and cutting-edge equipment to deliver high-precision injection molds with quality and speed. Our experienced engineering team handles everything from 3D modeling and mold flow analysis to CNC machining and polishing. Using the latest CAD/CAM software, we optimize mold design to avoid defects and shorten cycle times. Our CNC machines enable tight tolerances down to 0.005mm for complex mold geometries. We incorporate high-strength steels and alloys and utilize premium mold components to ensure durability and longevity. Stringent quality control and comprehensive testing validate mold performance before delivery. With proficiencies across a wide range of part sizes and industry applications, V1 has the capabilities to manufacture molds that meet your exact specifications.
Production Of Serial Tools
We have a professional engineering team and advanced equipment, which enables us to undertake mass production of various plastic injection moulds, ensuring high precision and quality.
Production Of Plastic Parts
We can quickly produce plastic injection moulded prototypes to meet product design verification and low-volume production requirements.
Moldflow And Warping Analysis
We use advanced software to simulate the filling of the mould to help optimise the product design and to predict and reduce deformation.
Tools And Plastic Parts Metrology
We provide accurate dimensional inspection services for tooling and plastic parts to ensure quality standards are met.
Full Range Of Mould Making Equipment To Meet All Needs
We are equipped with a full range of mould making equipment to meet all types of mould making and repair requirements. Whether it is the manufacture of brand new moulds or the maintenance and refurbishment of existing moulds, our equipment and techniques are up to the task. We have advanced CNC machining centres, wire cutting machines, wire erosion machines, etc. to ensure high precision moulds through accurate CNC machining. We also have the capability for mould design and mould flow analysis to help optimise mould solutions. If you have any mould manufacturing or refurbishment needs, please contact us. We are confident that we can provide professional, high quality solutions.
CNC
Vertical Machining Center
2 Ingersoll High Speed Eagle V5– 5 axes – 42.000 rpm
1 DMG Mori DMU 80P Duo Block – 5 axes – 24.000 rpm
1 Mikron HPM 1150 – 5 axes – 24.000 rpm
2 Mori Seiki NV500 – 3 axes – 20.000 rpm
1 Mori Seiki SVD403 – 3 axes – 20.000 rpm
1 Mori Seiki SV 500 – 3 axes – 20.000 rpm
1 Eumach LBM1500 – 3 axes – 18.000 rpm
1 Eumach LBM2000 – 3 axes – 18.000 rpm
1 Mikron VCE 1600 PRO – 3 axes – 10.000 rpm
Micro-Drilling
1 Agie Charmilles Drill 20
EDM Machine with handling
1 Ops-Ingersoll Gantry Eagle 800 + MultiChange Light
1 Ops-Ingersoll Gantry Eagle 500 + MultiChange Light
EDM Machine
1 Agie Charmilles FO 550 SP
1 Agie Advance
1 Charmilles Roboform 200
Wire Cut EDM Machine
1 Agie Charmilles Cut 30P
1 Agie Charmilles Cut 550P
Surface Grinder
1 Jones & Shipman Techmaster 634 Easy
Turning Lathe
1 Harrison Alpha Plus 460 S
Drilling Centre
1 HETO 1000 Compact
QUALITY CONTROL
3D Co-Ordinate Measuring Machine
1 WENZEL SF87
1 DEA Mistral 100705
Hardness Meter
1 Emcotest
Profile Projector
1 Mitutoyo PH-350-H
Digital Profile Projector
1 TESA V300GL
3D Scan
1 CRONOS Camera 3,1Mpix
1 FARO ARM Quantum w/Scanner Laser Faro BLU HD
INJECTION UNIT
Injection Machines
BATTENFELD EcoPower 180T
ENGEL Vitory 500 (2K)
ENGEL Victory 300
ENGEL Victory 160
ENGEL e-Motion 110T (All Electric)
Cleanroom ISO6
Robots
All machines equipped with Viper and Wittmann Robots
Temp. Control Units
2 Tool Temp 137B/BP
2 Tool Temp TT 168EC
2 YUDO Bold312IC32C
CAD CAM
11 Workstations With Several Softwares
Cimatron (Design and Milling)
TopSolid
PowerMill
Progecad
PowerShape
Fikus
LeMoine
Simulation Software
CADMOULD
CONVENTIONAL
Surface Grinder
1 Lipemec P400
1 Mater 15-8
1 Jones Shipman 540H
1 Aba
2 Monoprecis
Fitting Press
1 Millutensil Mil123
Quality And Efficiency Combined
Benefit from our global manufacturing approach. By leveraging both overseas and Dongguan, China factories, we deliver top-quality results quickly. Our rigorous quality standards ensure consistency throughout the process, with final work completed overseas. Enjoy the cost advantages of China alongside reliable local manufacturing. Experience high quality, competitive costs, and fast delivery. Our dual-facility approach is the ideal solution for your needs.
Manufacturing Capabilities
Are you in need of prototype production or a full-scale production batch? Regardless of your requirements, we specialize in providing custom mold making services that ensure the success of your production processes. Our state-of-the-art manufacturing facilities are equipped with advanced and precise machinery, capable of transforming your designs into reality. We are proficient in working with various mold making methods and materials, tailoring them to suit your project's needs. Feel free to reach out to us, and our team of experienced professionals will guide you through every step of the process.
Mold Design
We offer mold design services that meet your expectations for cost, materials, and quality. Trust us to deliver designs that align with your requirements.
- Cost
- Materials
- Quality
Mold Making
Quality Control
Our commitment to excellence ensures quality control throughout every production stage. We offer in-house and on-site QC procedures to ensure the quality of your custom parts.
- Tolerance: minimum 0.003mm
- Lead times from 7 day
Mold trial & Injection Molding
Our experts utilize advanced equipment to produce high-quality and cost-effective custom plastic parts.
- Tolerance: minimum 0.02mm
- MOQ: 1 to 5 M parts
Request Instant Quote
Get instant quotes for your parts production with our efficient service. Our dedicated engineers will provide a budgeted process for plastic molding within 24 hours. Simplify your sourcing and accelerate production with our professional services.
DFM Report
Our comprehensive feasibility report includes valuable design improvement suggestions. Maximize your production potential and increase the likelihood of functional molds with our expert recommendations.
Mold Design & MoldFlow
Harnessing cutting-edge computational software, we predict molten material flow in the mold, enabling us to offer superior mold design suggestions. Trust our expertise for optimized, high-performance results.
Mold Tooling Production
We produce molds using your desired material and manufacturing method, ensuring suitability for your specific application. Trust our expertise for customized mold production.
T1 Sample Inspection
Evaluate the quality with a sample of our produced parts, providing valuable feedback for incorporation into batch production. Trust our commitment to excellence for exceptional results.
Low Volume Production
With your valuable input from the samples, we commence the batch production phase. Our high-precision machines ensure consistent quality and efficient production. Trust our expertise for seamless and expedited manufacturing.
Strict Inspection
International tolerance standards guide our manufacturing processes, ensuring unwavering quality control. Trust our commitment to precision for reliable results.
Delivery
We partner with trusted logistics companies for timely and secure delivery of your parts in excellent condition. Count on us for reliable and efficient logistics solutions.
Mold Manufacturing Materials
We offer a wide range of over 50+ metals and plastics to cater to your specific manufacturing needs. Our diverse selection ensures that we can accommodate any manufacturing process with the most suitable materials. Trust us to provide you with the optimal options for your project.
Aluminum
Aluminum, a versatile metal, is commonly used in machining. Its malleability and high thermal conductivity make it ideal for manufacturing parts in high-heat applications. With various types available, it is a reliable choice for prototype mold production. Trust us to deliver high-quality prototype molds using aluminum.
P20 (P20H)
Lightweight, strong, and corrosion-resistant material with excellent strength-to-weight ratio. Low thermal expansion coefficient. Mold lifespan: 200K-500K shots. Trust us for superior quality molds.
2344 (H13)
Hot work mold steel, a cost-effective option, offers good malleability and high tensile strength. It provides a prolonged mold life of over 1.5 to 2 million shots for injection molds. Trust us for reliable and durable molds crafted from this material.
2083 (420SS)
Durable and corrosion-resistant, stainless steel is visually appealing and ideal for plastic molding manufacturing. The mold life ranges from 1 to 1.5 million shots. Trust us to deliver exceptional molds using stainless steel.
V1 Equipment Display
Sophisticated Production Equipment, Complete Production Chain
