Plastic Injection Molding Services
Certifications: IATF16949:2016 | ISO9001:2015|ISO 14001:2015
V1 is a Professional injection mold factory
V1 Mold Technology Co., Ltd. is a leading plastic injection molding company with over a decade of experience. We specialize in helping you overcome common challenges like insufficient capacity, uncertain design capability, unstable product quality, and untimely delivery. Our expertise spans across various industries, including automotive, consumer electronics, and medical. Our team of 50+ professionals, including designers, programmers, operators, and quality supervisors, work seamlessly to deliver exceptional results. With a track record of successfully serving hundreds of customers worldwide, we have earned consistently positive feedback. Trust us to bring your vision to life with precision and efficiency.
Why Choose Us
How To Work With Us
While the plastic injection molding process may appear straightforward, it actually involves many critical parameters that must be closely controlled to ensure the quality and consistency of the plastic components produced. Trust our team of experts to meticulously manage every aspect of the molding process to deliver exceptional products that meet your exact specifications.
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The Plastic Injection Molding Process
The core and the cavity are the two main pieces of an injection mold. In the first step, during clamping, these two parts of the mold will be extruded and fit together by the machine.
The plastic pellets are fed to the part of the barrel and loaded into the main cylinder, where they are heated at high temperatures to a liquid. The plastic liquid will be injected into the mold cavity when mixed in good condition.
Next is the dwelling phase, where the melted plastic is filled to the entirety of the mold through pressure. The pressure is applied directly to the mold such that the liquid fills all mold cavities, and the product comes out accurately and is identical to the mold.
This process step allows the time needed for the mold to cool. If this step is performed too hastily, the products may stick together or become distorted when demolding.
5. Mold Opening
This is the opposite process of clamping. In this step, a clamping motor slowly opens the two parts of the mold to make for the safety and stability.
After the mold is opened, the ejector pin will push the cooled product out of the mold cavity according to the design position, so that a basic product is completed.
What Is Plastic Injection Molding?
Plastic injection molding is a highly efficient and effective manufacturing process that can quickly produce intricate geometrical shapes for custom parts and products. It is the preferred process for companies looking to produce repeatable parts with strict mechanical requirements. The process involves filling a mold tool with liquid plastic resin under high pressure. The tool may have a single cavity or hundreds of cavities to produce unlimited numbers of parts. Trust V1 to deliver exceptional results using the latest injection molding technology.
Benefits Of Plastic Injection Molding
- Rapid production of large volumes:
Once the process is set up and tested, injection molding machines can produce thousands of items quickly and efficiently.
- High surface quality:
Injection molding can produce high-quality parts with consistency, strength, and detailed features.
Once the mold is built, the cost of production per component is relatively low, especially for high-volume runs.
Manufacturers can choose the mold design and type of thermoplastic, allowing them to produce a variety of components, including complex and detailed parts.
- Consistency and repeatability:
Injection molding produces precise and accurately identical parts that are consistent and repeatable, making it an ideal process for producing thousands to millions of parts.
Trust V1 to deliver exceptional results using the latest injection molding technology, providing you with the quality and consistency you need for your products.