Automobile die installation and debugging operation guide

Dongguan V1 Mold Technology Co., Ltd. is a manufacturer of automobile molds, auto molds, and automotive stamping molds. located in the famous Chinese mold town of Chang’an, is a modern city that sets up car bodies inside and out with parts dies, fixtures, welding fixture design, manufacturing, stamping, and processing as one of its main activities.

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What are the requirements for the installation and operation of automotive dies and specifications? Let’s see:

1. For the purpose of regulating the mold installation, use, and maintenance operation method, ensure the mold meets the requirements in the process of installing and using it and avoid deviations in the mold installation, use, and maintenance processes in good technical conditions to meet the production, quality, and process needs.

2. The scope of the company includes all the production mold installation, use, and maintenance processes.

3, power, and responsibility

3.1 The stamping workshop is responsible for the installation, use, and maintenance of the mold in accordance with the operating procedures.

3.2 The manufacturing department is responsible for directing and encouraging the stamping workshop to install, use, and maintain the molds in accordance with the operating procedures.

4, process

4.1. Mold installation and adjustment must be performed by a trained individual; any other individual is prohibited.The die must be installed on the corresponding equipment specified in the stamping operation instruction.

Installation work should be on the mold, bottom plane, and bench press; plane slide debris and waste should be cleaned up; and check whether there are items of super wide on both sides of the mold to prevent mold into the press and press on both sides of the accident involving the dry bed.

4.3 single action drawing die, according to the “stamping work instruction” on the top rod diagram, select the top and the top position, and put the top pole to be checked to ensure the consistency of the location and length of the top;

4.4 When the mold is lifted to the press table, make sure that the center of the die is aligned with the center of the worktable of the press. After the mold is released, check the alignment between the mounting slot and the T groove of the press so as to facilitate installation.

4.5, adjust the installation height of the mold; strictly forbid going down to the installation height for the first time;

4.6 The drawing die must adjust the top height of the ejector rod to the top

If the rod is 20- to 30-mm in diameter, the air cushion will fall;

4.7 the surface contact with the mold slide, open to the bottom of the slide, automatic clamping device for clamping mold, automatic clamping device not with clamp bolt installed and locked under molded plate bolts, do not lock;

4.8 Slide to the top dead center, remove the sample die, and then remove the pad from the lower limit device.

4.9 of the automobile mold carries out cleaning and lubrication, including lubricating oil applied to the guide column and a guide plate, a wedge sliding part, etc.

4.10, fine mold height adjustment: put on the plate or new processes, empty the slider twice, close the mold, and lock the lower die plate bolts;

4.11: After drawing the die according to the “stamping operation instruction” requirements, adjust the press balance pressure value and air cushion pressure value;

4.12 pieces of debugging after commissioning production;

4.13 When using a die, the operator should be closely observed on a regular basis to ensure that the working parts of the mold and the guiding part are free of foreign bodies, such as punches, punches and dies, blank holders, stripper plates, ejectors, guide pins, and guide plates, which as foreign bodies should be immediately shut down to be cleared after use and can restore the mold;

4.14. For blanking dies, operators should regularly check waste discharge and clean up in time;

4.15 auto mold After each use, the operator should clean the mold surface, clean up waste and other debris, replace the limiter block, put on the left die samples, and then remove the mold returns to storage. 

 

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